Patches are a fun and stylish way to personalize your hat, whether you're showing off your brand, adding flair to your outfit, or reviving an old favorite. But not all hats (or patches) are created equal—what works on a trucker hat might not hold up on a cowboy hat.
So, what’s the best way to put a patch on your hat? That depends on the material, the patch type, and how permanent you want the attachment to be. Whether you’re ironing, sewing, gluing, or using Velcro, we’ve got you covered with this step-by-step guide.
How to Put a Patch on a Hat with an Iron
Iron-on patches are the easiest option for fabric hats—but before you reach for the iron, check the tag! Some materials can’t handle high heat, and the last thing you want is a burnt hat.
What You’ll Need:
- An iron (no steam)
- A thin cloth (to protect the patch)
- A heat-resistant surface
How to Do It:
- Position your patch on the front, side, or brim of the hat.
- Preheat the iron to medium heat.
- Place a cloth over the patch to protect it from direct heat.
- Press the iron firmly for 30–40 seconds, applying steady pressure.
- Let it cool, then check if it’s secure. If not, repeat!
Pro Tip: If the edges start peeling over time, reinforce them with fabric glue or a few stitches.
How to Put a Patch on a Cowboy Hat
Cowboy hats bring a whole different challenge—especially if they’re made of straw. You won’t want to use an iron here (unless you’re aiming for an accidental DIY disaster).
Best Methods for Cowboy Hats:
- Felt Cowboy Hats: Sewing is your best bet for a strong hold.
- Straw Cowboy Hats: Fabric glue or Velcro patches work best.
- For felt hats, hand-sewing with a strong thread ensures the patch stays put. If your hat is straw, skip the needle—apply fabric glue, press the patch on, and let it dry overnight.
Fun Fact: Some cowboy hat lovers use decorative stitching to attach patches—it adds a unique, rugged touch!
How to Put a Leather Patch on a Hat
Leather patches scream premium, but attaching them is a bit different from your average embroidered patch. Since ironing is a no-go, you’ll need to sew or use a strong adhesive.
Your Options:
- Sewing: Use a heavy-duty needle and thread. If the patch is thick, pre-punch tiny holes to make stitching easier.
- Glue: Apply a fabric or leather adhesive, press the patch in place, and let it set.
Pro Tip: If using glue, clamp the patch down while it dries to keep it flat.
How to Put a Patch on a Trucker Hat
Trucker hats = mesh backs. That means no ironing on the back panels unless you want a melted disaster. Stick to the front panel and choose from:
- Iron-on (if the front panel is fabric)
- Sewing (best for durability)
- Fabric glue (quick & easy fix)
If you’re sewing, a curved needle makes stitching around the patch much easier!
How to Put a Patch on a Straw Hat
Straw hats are delicate, so skip the iron and needle—glue is your best friend here.
How to Attach a Patch to a Straw Hat:
- Apply fabric glue evenly to the back of the patch.
- Press the patch onto the hat firmly.
- Let it dry for 24 hours before wearing.
If you want a removable option, use Velcro instead of glue.
How to Put a Velcro Patch on a Hat
Want to swap out patches depending on your mood? Velcro patches are the way to go.
How to Do It:
- Sew a Velcro strip onto the hat.
- Attach the matching Velcro piece to the patch.
- Swap out patches whenever you want!
Pro Tip: If sewing Velcro isn’t an option, use industrial-strength adhesive Velcro strips.
How to Put a Patch on a Fitted Hat
Fitted hats are stylish, but since they have no adjustable strap, you want your patch centered perfectly. The best options for applying patches are:
- Iron-on patches (if the material allows heat).
- Sewing (for long-lasting hold).
- Fabric glue (for a no-sew solution).
Take your time positioning the patch—once it’s on, there’s no turning back!
How to Put a Patch on a Hat Without Sewing
No needle? No problem! There are still three solid options:
- Iron-on patches (if the hat fabric allows heat).
- Fabric glue (for a secure, permanent hold).
- Velcro patches (for a removable, customizable look).
If you go with glue, just remember: patience is key—let it fully dry before wearing!
Customize Your Hat Like a Pro
No matter what kind of hat you have, adding a patch is an easy way to make it unique. Whether you’re sewing, ironing, gluing, or using Velcro, the right method depends on the hat’s material and how permanent you want your patch to be.
If you’re looking for high-quality custom patches, check out Dutch Label Shop and order your unique custom embroidered or woven patches today!
